CleanCap Technologies is your trusted partner for comprehensive industrial furnace solutions. We specialize in site service, advanced instrumentation, efficient material handling, enhanced thermal efficiency, and robust pollution control systems. Explore our offerings to see how we can optimize your furnace operations for peak performance, safety, and sustainability.

Site Service

At CleanCap Technologies, we offer comprehensive service to ensure your industrial furnace operates efficiently and reliably. Our services include:

  • Installation and Commissioning: Expert project management, qualified expertise, thorough testing, and comprehensive training for your staff.

  • Routine Maintenance and Inspections: Scheduled maintenance and detailed inspections to prevent downtime and extend furnace life.

  • Emergency and Breakdown Support: 24/7 emergency services, rapid troubleshooting, diagnostics, and a readily available supply of critical spare parts.

  • Operational Support: Process optimization, technical support, and real-time remote monitoring to enhance efficiency and reduce operational costs.

  • Health, Safety, and Environmental (HSE) Services: Safety audits, environmental monitoring, and ongoing training to ensure compliance with all regulations.

Instrumentation

CleanCap Technologies provides state-of-the-art instrumentation solutions to monitor and optimize your furnace operations:

 industrial furnace operation featuring advanced instrumentation
  • Temperature Measurement and Control: Accurate thermocouples, RTDs, and infrared pyrometers for precise temperature monitoring.

  • Pressure Measurement: Reliable pressure transducers and differential pressure sensors to maintain optimal atmosphere conditions.

  • Flow Measurement: Flow meters and anemometers for precise gas and liquid flow monitoring.

  • Gas Analysis: Comprehensive gas analyzers and oxygen sensors to ensure efficient combustion and emission control.

  • Control Systems: Robust PLCs and DCS for automated control and seamless integration with your existing systems.

Material Handling

CleanCap Technologies offers material handling designed to optimize the flow of materials within your plant.

  • Automated Conveying Systems: Efficient and reliable conveyers to transport raw materials and finished products.

  • Storage Solutions: Customized storage systems for raw materials and products to ensure smooth operations.

  • Monitoring and Control: Integrated systems for real-time monitoring and control of material flow, ensuring efficiency and reducing waste.

 industrial furnace operation featuring advanced instrumentation

Furnace Materials and Components

CleanCap Technologies offers high grade, alloy furnace parts, combustion and atmosphere system assembly piping skids, and advanced refractory designs.

 industrial furnace operation featuring advanced instrumentation
  • Piping skid: Completely sourced and assembled within our own workshop in Texas.

  • Advanced Refractory System: design, supply, and install on new and existing furnaces.

  • Alloy castings: Cost effective, custom design and manufacture to meet your exact needs.

Advanced Solution for Enhancing Thermal Efficiency

CleanCap Technologies now offers an innovative solution that significantly enhances thermal efficiency, prevents fouling, reduces maintenance costs, and lowers emissions for heat exchangers and related systems. This advanced water treatment can be applied to various components, including condensers, chillers, and plate and frame systems.

  • Significant Savings: In studies supported by the DOE/NETL, plants using this solution have saved billions of gallons of water, drastically reduced CO2 emissions, and saved millions in fuel costs.

  • Improved Efficiency: Major utilities have reported reduced condenser backpressure and improved heat transfer after applying this solution across multiple units.

  • Extended Equipment Life: By preventing fouling, this solution extends this operational life of heat exchangers and other components, reducing the frequency and cost of maintenance.

 industrial furnace operation featuring advanced instrumentation

 Pollution Control

  • Emissions Monitoring: Advanced systems to continuously monitor and analyze furnace emissions, ensuring compliance with environmental regulations.

  • Filtration and Scrubbing: High-efficiency filters and scrubbers to capture and neutralize pollutants before they are released into the atmosphere.

  • Waste Management: Effective waste handling and disposal solutions to minimize environmental impact and promote sustainability.

  • Compliance Support: Assistance with regulatory compliance to ensure your operations meet all environmental standards.

Why Choose CleanCap Technologies?

Contact Us Today

For more information on our industrial furnace solutions or to request a consultation, contact CleanCap Technologies at info@cleancaptech.com. Partner with us to enhance the performance, efficiency, and sustainability of your furnace operations.