SERVICES

    Energy & Process Audits

    Detailed recommendations and options for future planning. Identify inefficiencies and optimize your energy-intensive processes.

    Energy Audits

    Why Perform an Audit?

    An examination of energy-intensive processes is essential to ensure equipment runs at optimal conditions and in compliance. CleanCap's skilled aftermarket team gathers operational data (temperatures, flows, pressures) to analyze trends that may cause failures or shutdowns.

    Simple Fixes

    "Low-hanging fruit" opportunities with minimal cost and immediate payback, such as:

    • Powering down idle motors
    • Closing furnace doors
    • Replacing worn seals or insulation

    Process Changes

    Tailored assessments to locate energy waste, recommending changes like:

    • Controls tune-ups & standby modes
    • Recirculating dryers/ovens
    • Burner tuning (Air/Fuel Ratio)
    • Heat recovery & VFD integration

    Tools We Use

    Load Balance

    Quantifies natural gas consumption based on billing records to establish baselines.

    Score Card

    Ranks energy efficiency opportunities and their feasibility.

    Excess Air

    Calculates savings for upgrading burners or repairing leaks.

    Furnaces & Ovens

    Models gas energy savings from improved efficiency.

    Heat Recovery

    Measures potential savings from waste heat recovery (air/water).

    Like to Like

    Determines savings if equipment is replaced with new technology.

    Start Saving Energy Today

    Let CleanCap's experts identify your hidden savings.