SOLUTIONS
Thermal & Catalytic Oxidizers
Optimize performance, ensure compliance. From exhaust stream analysis to tailored solutions, manufacturing, and reliable services.
Process Stream Characterization
To determine the most appropriate abatement technology for your plant, the process exhaust stream must be characterized. CleanCap's team of experts characterizes the exhaust stream to establish current operating parameters including volumetric flow, performance needs, volatile organic compound loading, and any other contaminants or conditions.
From there, our engineering team recommends the best course of action to accomplish your facility's goals including DRE improvements, heat recovery, and much more.
Selection Criteria
Technology selection is based on major criteria associated with the equipment:
- •Initial Capital Cost for Abatement Equipment
- •Annual Operating Cost (natural gas and electricity)
- •Annual Maintenance Cost
- •Reliability vs. Process Run Time Requirements
- •Required Destruction Removal Efficiency (DRE)
- •Flexibility for Future Operations
- •Hours of Operation
Oxidizer Products
Regenerative Thermal Oxidizers (RTOs)
Repurpose thermal energy to reduce operating costs. Capable of fuel-free operation at very low VOC concentrations.
Catalytic Oxidizers (CATOXs)
Destroy HAPs, VOCs, and odorous emissions at significantly lower temperatures using catalyst technology.
Direct Fired Thermal Oxidizers (DFTOs)
Quick startups for heavy laden emission streams or intermittent batch operations.
Thermal Recuperative Oxidizers
Multi-pass metal heat exchanger recovers thermal energy and provides heat back to the facility.
Vapor Combustion Units (VCUs)
Combines enclosed flare simplicity with thermal oxidizer destruction efficiency for superior performance.
Emission Concentrators
Reduce flow with higher VOC concentration, significantly reducing capital cost and auxiliary fuel consumption.
Additional Options
- •Deoxygenation (DeOx): Uses catalyst to consume excess oxygen from gas
- •Flares: Cost-effective abatement of emergency vent gases
- •Used & Refurbished: Preowned equipment with full factory warranty
Why Choose CleanCap?
- ✓75+ years combined engineering expertise
- ✓CLEAN methodology for proven results
- ✓24/7 aftermarket support
- ✓Custom solutions for your facility
Ready to Optimize Your Emissions Control?
Let our experts analyze your process and recommend the best solution